Positive vibrations for new monopile installation methodology for offshore foundations

Monopile Installation

The project which was undertaken by RWE Innogy, Bilfinger Offshore, DONG Energy, EnBW, E.ON and Vattenfall has delivered positive results. The tests on land have highlighted that using vibration could make the pile installation process up to ten times faster than conventional hammering. The lateral bearing capacity of large diameter piles has been measured, leading to an initial methodology to predict the bearing capacity of vibrated piles.

In summer 2014, three steel piles were vibrated and another three piles were hammered conventionally into saturated, sandy soil on a test area near Cuxhaven in soils very similar to the ones that can be found in the North Sea. The 4.3 m diameter monopiles were the very first to be produced  the new Steelwind Nordenham fabrication facility, the hammer was supplied by IHC Hydrohammer and the vibrator was supplied by PVE Dieseko. Technical University Braunschweig ran the data capture, such as installation times, in collaboration with various other institutions and technical experts alongside certification and regulatory authorities.

The piles remained in the ground for a period of four months before undergoing static load testing, which examined how the piles behave when subjected to typical lateral loads experienced in offshore conditions. RWE Innogy was the project lead and contracted Bilfinger Offshore, who also sponsored parts of the project, to execute the major test works.

Jan Matthiesen, Director of Innovation at the Carbon Trust commenting on the positive results: “Finding innovative methods to reduce the cost of installation will help to bring down the cost of offshore wind, making it competitive with conventional energy sources. The project results not only demonstrate that vibro techniques could be a viable method for piling, but also evidence of what can be achieved through industry collaboration.”

In the course of the tests it was discovered that the vibratory installation method has a major impact on the lateral load-bearing capacity of the piles. If during the installation process various parameters, such as vibratory frequencies or pile design, are controlled, similar lateral load-bearing capacities to hammered piles could be achieved. The consortium devised a methodology that made it possible to pre-determine the load-bearing capacity of vibrated piles. RWE Innogy now plans to build on these tests and launch an additional subproject intended to investigate ways of optimising the installation methodology itself.

“Throughout the project we have collected a lot of important data that can now be used to further develop the technology to bring it offshore”, explains Ben Matlock from RWE Innogy.

The findings of the research project have been made available to all project partners and the Carbon Trust Offshore Wind Accelerator.