PPWR unpacked: What the EU Packaging and Packaging Waste Regulation means for business and how to prepare

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woman looking at paper packaging

Key facts about PPWR

  • PPWR entered into force on 11 February 2025 and becomes generally applicable from 12 August 2026 with several major obligations coming into force. It is a rolling series of deadlines stretching from August 2026 to 2040.
  • From 12 August 2026, PFAS in food-contact packaging are banned, heavy metal limits and minimisation requirements for substances of concern apply, manufacturers must add a unique identification to each packaging unit, and conformity assessment, technical documentation and the EU Declaration of Conformity become mandatory.
  • From 2030, further requirements begin to apply to recyclability, recycled content for plastic packaging, packaging minimisation, reuse and refill, and restrictions on certain single-use formats.
  • It applies to all packaging (from primary to tertiary packaging) placed on the EU market, regardless of material or origin, including packaging used by businesses outside the EU that sell into the EU. It covers the entire packaging lifecycle, from design through to end-of-life management.

What is PPWR, and why does it matter for business?

In recent years, packaging consumption has grown rapidly due to increases in online purchases, home deliveries, on-the-go consumption and global trade. Packaging uses large quantities of primary raw materials and generates significant waste. In 2023, on average, each European citizen generated over 178 kg of packaging waste2 - around half a kilo of packaging every day. Without action, this is projected to increase further, by 19% by 20303. The Packaging and Packaging Waste Regulation (PPWR) is the EU’s response to this challenge.

Replacing the previous Packaging and Packaging Waste Directive (94/62/EC), PPWR aims to harmonise rules across the EU, reduce packaging waste, improve recyclability, increase recycled content, support reuse and refill models, strengthen Extended Producer Responsibility (EPR)4, and make packaging information clearer for consumers and waste systems.

For businesses, PPWR will have far-reaching implications, influencing product development, procurement, supplier engagement, documentation, sustainability reporting, cost management and customer communications. 

In practice, PPWR shifts packaging from an end-of-life waste issue to a product, data and supply chain compliance priority. Businesses will need to understand how each packaging format is designed, what it contains, who carries the relevant obligations and what evidence is needed to demonstrate conformity.

Which businesses and sectors will be most affected by PPWR?

Any business placing packaging or packaged goods on the EU market is affected by PPWR, including non-EU companies exporting into the EU. It applies across B2B and B2C settings and covers the entire packaging value chain, including manufacturers, producers, importers, distributors and retailers, among others.

 

 

Businesses that directly place packaging on the market face the primary compliance obligations under PPWR. 

  • Manufacturers carry the most extensive obligations, including conformity assessment, technical documentation and the EU Declaration of Conformity, while importers must verify supplier documentation and retain it for market surveillance.
  • Distributors and retailers may also have compliance responsibilities, including verifying compliance, obtaining supplier documentation, and ensuring that non-compliant products are not supplied to customers. 

The sectors likely to face the most complex compliance challenges under PPWR are those with highly regulated products, extensive packaging portfolios,demanding product-protection requirements, or sector-specific reuse and single-use bans. In particular, food and beverage, HORECA, pharmaceuticals and medical devices, cosmetics, FMCG, and businesses across the packaging value chain are expected to see significant impacts as they adapt packaging designs, documentation processes and supply-chain data systems to meet the Regulation's requirements.

  • Food and beverage. This sector faces some of the broadest compliance challenges under PPWR. Packaging must continue to protect product safety, hygiene and shelf life while meeting new requirements on recyclability, recycled content, substances of concern (including PFAS in food-contact packaging), labelling and, in some cases, reuse. Businesses with large product portfolios, seasonal ranges or multi-component packaging may also need to manage substantial volumes of packaging data and documentation. Beverage producers additionally face sector-specific reuse targets (10% by 2030, 40% by 2040) and Deposit Return Scheme compatibility. Contact-sensitive packaging used for food for infants, young children and special medical purposes is exempt from mandatory recyclability requirements to safeguard product safety and hygiene. Existing food-contact material requirements also continue to apply alongside PPWR, further increasing compliance complexity. 
  • HORECA and takeaway. Hotels, restaurants, catering and takeaway operators are impacted in the near-term. From 12 February, they must allow consumers to bring their own containers to be filled with ready-prepared food and hot or cold beverages. Additionally, by 12 February 2028, HORECA takeaway operators must clearly signal the option of reusable packaging for takeaway food and drinks, at no extra cost, to consumers. From 2030 bans on single-use plastic such as common HORECA packaging like condiment portions and hotel miniature toiletries will apply.
  • FMCG and household goods. Manufacturers of household and consumer goods are likely to be significantly affected by packaging minimisation requirements, recyclability criteria, recycled-content targets and restrictions on certain substances. Businesses with large and diverse product portfolios may need to review and update a wide range of packaging formats to meet future requirements, making early packaging assessments important for long-term compliance. 
  • Pharmaceuticals and life sciences. PPWR adds to an already complex regulatory landscape that includes product safety, traceability and labelling requirements. Companies will need to incorporate PPWR obligations into existing packaging and compliance processes while ensuring packaging continues to meet stringent regulatory, security and patient-safety requirements. For medicinal products’ packaging, there is no blanket sector exemption. Only the immediate (product-contact) packaging of medicinal products and their outer packaging where it is necessary to preserve the quality of the medicinal product are subject to specific exemptions from Design for Recyclability and recycled-content rules. All other packaging must comply in full. For example, blister packaging is exempt, but the surrounding carton is in scope. Similar carve-outs apply to contact-sensitive plastic packaging for medical devices and in vitro diagnostic devices.
  • Cosmetics and personal care. Cosmetics businesses already operate under extensive ingredient disclosure and product information requirements. PPWR introduces additional labelling and design obligations. Multi-material luxury formats (e.g. glass jars with plastic pumps and metal caps) typically only reach lower recyclability grades and will need redesign to comply from 2030 onwards. Hotel single-use toiletries are banned from 2030.
  • Packaging manufacturers, converters, and material suppliers. Businesses across the packaging value chain will play a critical role in enabling compliance. Customers are likely to require more detailed information on material composition, recycled content, recyclability and conformity. Meeting future design-for-recyclability criteria and recycled-content targets may require investment in new materials, stronger technical documentation and closer collaboration with brand owners, recyclers and waste-management partners.

Obligations vary depending on role, market and packaging format, so role-mapping is a crucial step to prepare.

Internally, PPWR goes beyond your packaging team. It affects procurement, R&D, quality, legal, logistics, sustainability, sales and marketing because packaging choices now influence compliance, cost, customer conversations and environmental claims.

 

What will need to change under PPWR?

  • Design and minimisation: Packaging must be designed to minimise weight and volume while maintaining its function. Avoidable empty space, unnecessary layers and packaging designed primarily to make a product appear larger will come under increasing scrutiny.
  • Recyclability: Packaging must be designed for material recycling. Recyclability performance grades will apply from 2030, with recycled-at-scale requirements applying from 2035 and stricter performance thresholds following from 2038.
  • Recycled content: Plastic packaging will be subject to minimum recycled content requirements, with targets phased in over time and specific exceptions for certain packaging categories, including some contact-sensitive packaging.
  • Reuse, refill and collection: Some packaging categories will be subject to reuse or refill requirements. Deposit return systems will also play a stronger role for certain beverage packaging.
  • Substances of concern: Packaging must be designed to minimise harmful substances. Limits continue to apply for certain heavy metals, and specific PFAS limits apply to food-contact packaging from 12 August 2026.
  • Labelling, documentation and conformity: Businesses will need technical documentation, supplier evidence, declarations of conformity and labelling information to support market access and demonstrate compliance.
     
before and after PPWR - chocolate graphic

 

When does PPWR apply?

PPWR entered into force on 11 February 2025 and generally applies from 12 August 2026. From that point, businesses must be able to demonstrate that packaging complies with applicable requirements, including, substances of concern, EPR registration and reporting, and conformity documentation where relevant.

PPWR is phased. Further requirements on design for recycling, recycled content, reuse, labelling and restrictions will continue to develop through implementing and delegated acts, with key milestones in 2030, 2035 and 2040. 

Businesses now face a dual challenge: comply with the rules that apply from 2026 while preparing for requirements that become more demanding over time.

 

 


For further information, refer to the European Commission's PPWR resource page and the final Commission Guidance document published in March 2026.
 

What are the implications for business – challenges and opportunities?

Packaging decisions must increasingly sit at the intersection of regulation, cost, carbon, materials, customer experience and claims credibility. As such, PPWR is likely to require operating model changes for businesses: better packaging data, stronger supplier engagement and more integrated decision-making between sustainability, regulatory, procurement, product, legal, marketing and finance teams.

A packaging format that performs well commercially may create compliance risk if it cannot meet recyclability requirements, contains restricted substances, lacks supplier evidence or increases EPR fees, as these will increasingly be based on the packaging’s recyclability performance. Packaging that does not meet requirements, risks market-access issues, retailer challenges, delayed launches, delistings or penalties. Conversely, packaging redesign, minimisation and better data can support cost reduction, improve supply chain visibility, enable supplier innovation, strengthen retailer procurement conversations, meet growing scrutiny from regulators and investors, and enable more credible sustainability communications to build consumer trust. Importantly, businesses should not overlook the emissions trade-offs that can come with material changes. A carbon impact assessment before switching packaging materials is worthwhile to confirm that Scope 3 reductions, rather than unintended increases, are actually achieved.

For food and drink companies, these trade-offs can be particularly acute. Lightweighting, reuse, refill, recycled content or alternative materials may each affect shelf life, product protection, food-contact compliance, consumer convenience and logistics requirements. Another key challenge for this sector is scale: large portfolios, seasonal launches and pack changes make it difficult to redesign and document everything at once.

For packaging and manufacturing businesses, PPWR may also reshape commercial conversations with customers. For some businesses, these shifts open the door to new business models and product offerings, from refillable formats to service-based packaging systems. Those able to provide robust technical data, design-for-recycling support and evidence-backed claims are likely to be better placed as customers review packaging portfolios and supplier contracts.

Businesses should therefore view PPWR alongside CSRD, food-contact and chemicals rules, environmental claims regulation and their own GHG reduction targets. A joined-up approach can help ensure packaging data is consistent, auditable and useful across compliance, reporting, procurement and communications.
  

Your action plan: 6 priorities to start before August 2026

If not already started, use the 2026 application date to prioritise high-volume, high-risk and high-value packaging formats, including food-contact plastics, multi-material packs, seasonal lines, e-commerce formats and retailer-critical SKUs.

  • Govern: Create a cross-functional working group to coordinate action and reporting, ensure regulatory expertise or legal team involvement early in design choices to flag anticipated challenges, clarify where EPR registration is required in relevant Member States, and monitor European Commission guidance, delegated acts and market-specific EPR developments.
  • Map: Inventory every packaging format (primary, secondary and tertiary) along with each component and value chain touchpoint. Identify where the packaging is placed on the EU market, clarify your role in each market and assess obligations by product and format.
  • Measure: Build centralised SKU-level data on components, materials, weights, recycled content, recyclability, food-contact status, traceable identifiers and supplier evidence. Commit to a structured artwork management approach. We recommend aligning PPWR data gathering with existing EPR and CSRD data flows.
  • Assess: Run a gap assessment to identify formats that need redesigning, testing, supplier engagement or additional documentation. Prioritise formats with the highest regulatory, commercial or operational exposure.
  • Substantiate: Document recyclability, recycled-content and minimisation assumptions with evidence. Where relevant, prepare and retain the EU Declaration of Conformity, supporting technical documentation and supplier evidence to demonstrate compliance.
  • Communicate: Make progress visible, but keep claims factual, specific and evidence-based. Distinguish between completed action and work in progress to avoid overclaiming. Ensure communications comply with the Empowering Consumers for the Green Transition Directive (ECGT Directive) requirements.

Alongside the evolving requirements for reducing packaging waste and emissions, it remains important to consider the environmental impact of the product itself. In most cases, this is where the largest potential for CO2e reduction will remain.
 

How can the Carbon Trust help?

The Carbon Trust is a global climate consultancy driven by the mission to accelerate the move to a decarbonised future. For 25 years, we have helped organisations like Tetra Pak, Bespak and Kellogg’s respond to changing regulatory, market and stakeholder expectations while turning sustainability requirements into practical business action.

Our European team can support businesses with gap assessments, life cycle assessment and footprinting, assurance on climate-related topics, supplier engagement, decarbonisation roadmaps, credible environmental claims and sustainability communications.

 

 

Get in touch to discuss how your organisation can prepare for PPWR and use regulatory readiness to strengthen data, supply chain resilience and sustainability decision-making.

Contact our team


1 'Placing on the market’ is defined as “the first making available of packaging, whether empty or with a product, on the Union market”.

2 Plastic packaging waste in the EU: 35.3kg per person: Eurostat

3 European Commission 

4 Policy framework that makes businesses financially responsible for the collection, sorting and recycling of the packaging they place on the market. This typically requires organisations to register, report packaging data and contribute to waste management costs, with fees often influenced by the type, quantity and recyclability of the packaging used.