Review efficiency of motors and drives in your organisation for energy savings.
Running motors and drives uses almost two thirds of the electricity consumed by UK industry. In fact the cost of running a motor for a year can be ten times what it cost to buy in the first place. The efficiency of your motor operation is therefore of critical importance to the lowering of your carbon footprint and reduction of your energy bills.
Published May 2018
This 32-page technology overview guide introduces the main energy saving opportunities for motors and drives. By taking simple actions you can save energy, cut costs and may increase profit margins.
This overview guide is intended for managers and users of electric motor systems. Both beginners and experts will benefit as it introduces the technologies and outlines some common energy saving opportunities, many of which apply in both small commercial and large industrial applications.
This guide focuses on the AC induction motor although many of the energy saving suggestions may also be applied to other motor types.
Publication date May 2018; Publication code CTV048.
Information in this report was correct at the time of publication
Start with the following recommendations when reviewing motors and drives in your organisation:
Specifying higher efficiency motors for new and replacement applications will save money, the small additional price premium usually paying for itself in less than two years. For higher duty motors, look out for best in class efficiency motors (at least IE4).
If the load being driven by your motor has a varying demand then a variable speed drive could save energy. A small speed reduction can lead to substantial reductions in energy use. The most common applications are to control flow rates in fan or pump systems, as an alternative to using dampers or valves.
See the difference a variable speed drive makes, in this short video of a typical installation.
Because motors are hidden within machinery, they're often forgotten, and left running when they're not in use. Save energy by identifying and turning off motors that are left running whilst doing no productive work. This could occur during breaks, between batches or job changes, or out of normal working / production hours.
'You can't control what you can't measure' is true of most things in business. Measuring a motor's output, and monitoring trends, will help you identify areas where you could save energy. Where output changes unexpectedly, investigation may identify simple maintenance issues or a potentially serious problem.
The equipment below could help you measure and manage output:
Important note: The cost of equipment like this is likely to be paid back by energy savings made through identification of inefficiencies.
Having a structured approach to repair and maintenance can save energy and reduce down-time caused by motor failure. Include in your policy:
The below webinar, presented by an expert from the Technology and Delivery team at the Carbon Trust, explains to businesses the benefits of this technology as well as covering some example case studies and information on how to apply to the Green Business Fund Capital Contribution for those that are eligible.
Webinar recorded 28 February 2017
We have the following motors and drives publications available for free download:
The Carbon Trust Green Business Fund offers energy efficiency support, energy assessments and funding for small and medium-sized businesses in England, Scotland and Wales.
If you'd like to improve energy efficiency of your organisation, see our services for small to medium enterprises to find out how we can help.