New cable installation device 75% lower cost than current mechanisms used by industry.
UK innovator, North Sea Systems, has successfully completed the first full scale trial of its novel CableFish, which was put through its paces at the European Marine Energy Centre (EMEC) in the turbulent waters around Orkney. The final trial began in November 2014 and was the culmination of a Marine Renewables Commercialisation Fund (MRCF) project funded by the Scottish Government, managed by the Carbon Trust.
Developed to make subsea cable installation more reliable and cost effective, CableFish is a radically new concept for installation of cables in high flow tidal environments.
The CableFish is attached to the cable, then rides down from the installation vessel to the touch-down point (the point at which the cable meets the seabed). Movement up and down the cable is controlled by a proprietary winch device. The system is equipped with cameras, an altimeter, a motion sensor, a USBL beacon; and high power lights for night work. Real-time data is fed back directly into the installation vessels survey system.
I am very pleased that we were able to assist in the development of this innovative cable installation technology with our Marine Renewables Commercialisation Fund. I am also delighted to hear that two of the companies that made this project possible are from the Scottish supply chain. Developers who are trying to generate clean, green power from our oceans face many challenges, and the Scottish Government is committed to supporting collaborative efforts to find solutions to these problems. CableFish will help reduce the costs and risks of installing cables in the first array projects, such as MeyGen’s tidal energy project in the Pentland Firth. Innovation is a crucial part of cost reduction and I am glad to have supported this promising new concept.
Fergus Ewing, Scottish Energy Minister
The successful sea trial of CableFish is a great example of collaborative innovation, which has demonstrated tangible cost reduction to support first tidal technology arrays and in doing so further progresses the marine sector towards commercialisation.
Andrew Lever, Director, Innovation, the Carbon Trust
We were delighted to have secured the MRCF funding from the Carbon Trust. Throughout the CableFish project the Carbon Trust’s support has been invaluable, not only from a financial perspective; but also with marketing and business development opportunities. CableFish is now a fully commercial system. Reaching this milestone would not have been possible without the Scottish Government’s funding through the MRCF and the wider support provided by the Carbon Trust.
Ben Baker, Project Manager at North Sea Systems
We think that the CableFish is an exciting development in that we need to microsite our cable deployment at the Meygen site and the Cable Fish provides that capability in both an easier and cheaper capacity then ROVs.
Dan Pearson, CEO of Meygen
Currently most subsea cable installers use three mechanisms for monitoring the lay of the cable; measuring the tension on the cable at the surface; measuring the lead angle of the cable as it enters the water and deploying a ROV (remotely operated underwater vehicle) to monitor the touch-down point. These provide useful feedback on the accuracy and success of the cable installation in benign waters, however they are all seriously undermined in high flow environments.
CableFish significantly de-risks cable installation by providing continuous visual and position monitoring of the touchdown point in up to 6 knots of tidal flow, providing a considerably higher operation window than using ROVs which can only operate in up to 2 knots of tidal flow. CableFish enables significant cost savings as it negates the need for ROVs and post-lay surveys and is simple to deploy and operate.
The first tidal arrays currently being designed are based on a single cable to each tidal energy converter. Tidal flow moves any loose sediment, therefore the seabed geology in tidal sites tends to be hard craggy rock. Without a visual cue to guide the cable lay there is a strong possibility the cable will be suspended across two high points which will leave the cable prone to failure due to strumming.
Typically it costs £1m to procure and install a 2km cable in a tidal site. This amounts to a tenth of the overall expenditure of capital costs associated with a single 1.5MW tidal turbine. Damaged cables are replaced in their entirety therefore the effective installation is imperative to reduce project costs.
The installation of subsea cables in shallow waters is notoriously risky as it is impacted by a number of factors including unpredictable sea states, uneven seabed and strong tides. Improving the reliability and accuracy of cable installations will bring down the cost of the offshore construction works, which will in turn reduce the cost of marine energy.
The Marine Renewables Commercialisation Fund (MRCF) is a £18m Scottish Government fund, administered by the Carbon Trust, providing capital support projects that will accelerate the deployment of commercial-scale wave and tidal stream energy arrays in Scottish waters.
Other project partners included ETA and Orkney based Leask Marine who provided the performance analysis and the vessel for testing respectively. Additional project support was provided by Aberdeen based Bowtech who provided the subsea camera equipment.
For further information please contact the Carbon Trust press office on 020 7170 7050 or email email@example.com.
About the Carbon Trust
The Carbon Trust is an independent company with a mission to accelerate the move to a sustainable, low-carbon economy. The Carbon Trust:
- advises businesses, governments and the public sector on opportunities in a sustainable, low-carbon world;
- measures and certifies the environmental footprint of organisations, products and services;
- helps develop and deploy low-carbon technologies and solutions, from energy efficiency to renewable power